Laser Technology for the Energy Industry
The energy industry is undergoing rapid transformation with the shift to renewable energy sources. As manufacturers of solar energy systems and energy storage systems (ESS) strive to scale up production, they are increasingly turning to laser welding, cleaning and marking to enhance productivity.
Laser welding represents a significant advancement in battery manufacturing. Its precision, efficiency, and versatility contribute to cost-effective and high-quality production. It also helps to develop more efficient and sustainable energy solutions.
Laser Applications for Energy Storage Solutions
Used primarily in battery cell and component manufacturing, lasers ensure exceptional quality control with their unmatched precision.
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Laser Welding for Cell-to-Busbar ConnectionsAmong the many welding techniques, laser welding stands out for its precision, speed and flexibility. It has a significant impact on welding quality, providing precise welds with minimal deviation, reduced deformation, and enhanced strength and durability. Laser welding is fast, effective on various materials used for busbars, including copper and aluminum, and offers flexibility in manufacturing. |
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Laser Cleaning Before Cell-to-Busbar WeldingLaser cleaning is an advanced technique used to prepare surfaces such as battery poles before welding or other critical processes in manufacturing. This method leverages the precision and effectiveness of laser technology to remove contaminants from metal surfaces, such as electrolytes, dust, oils, and oxides, while leaving the battery components intact. Laser cleaning effectively removes these impurities, ensuring a clean surface for strong and reliable welds. |
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Laser Marking for TraceabilityLaser marking is a rapid, precise, and reliable method for creating permanent identifiers that ensure traceability in battery production. Serial numbers, data matrix codes, and other crucial markers can be etched in under 100 milliseconds. In the manufacturing of energy storage batteries, electrodes within cylindrical cells can be marked in real-time on production conveyors, enabling validation at each stage of the process. |
Benefits of Laser Technology for Energy Storage Systems Manufacturing
Scale Up Your
Production
Laser technology provides high-speed processing with exceptional versatility and seamless integration with robotic systems, boosting efficiency and lowering labor costs.
Superior Quality
and Reliability
Laser technology delivers superior precision and accuracy compared to other methods, ensuring consistent results that enhance the overall quality and reliability of battery components.
Environmentally Friendly
Process
Laser technology provides efficient processing with minimal waste and energy consumption. It reduces the need for harmful chemicals and post-processing for more environmentally-friendly production practices.