Battery module interconnection is a critical task in the manufacturing of batteries, particularly for EVs, where high-quality welds are essential for safety and performance.
Combined with dynamic clamping, real-time evaluation of weld quality can drastically enhance battery manufacturing processes by improving precision, speed and defect detection, while reducing the need for complex fixtures.
Achieve maximum throughput with in-station automatic rework allowed by combined vision & photodiode AI weld inspection.
99.9997% yield
Ultra-low defect escape rate (1/90,000,000)
Near-zero false rejects (up to 20x less than other systems)
Maximize defect detection with a dual-source approach combining vision and photodiode signals. This multi-layered monitoring captures both visual and process anomalies in real time, enabling ultra-low defect escape rates and up to 700x greater detection performance compared to conventional methods.
Lowest False Reject Rate
Minimize unnecessary scrap and rework with AI that accurately distinguishes true defects from normal process variation. By reducing false rejects by up to 20×, you maintain a stable production flow and improve overall efficiency without compromising quality.
Real-Time Weld Decisions and In-Process Rework
Enable instant OK/NOK decisions directly within the cycle time for immediate quality control. Automated in-station rework helps correct issues on the spot, achieving up to 99.9997% yield while preventing defect propagation downstream.
Fast & Simple AI Deployment
Accelerate production readiness with same-day model training using ~1,500 welds, combining both good and defect-induced samples. This streamlined approach enables quick setup and effortless adaptation to new products or process changes without disrupting production.
Fast & Simple AI Deployment
Accelerate production readiness with same-day model training using ~1,500 welds, combining both good and defect-induced samples. This streamlined approach enables quick setup and effortless adaptation to new products or process changes without disrupting production.
Complete Weld Traceability
Capture full weld-level data including images, signals, timestamps, and station identification for every cycle. This audit-ready traceability ensures complete production visibility while supporting continuous improvement and long-term process stability.
See the difference
AVAILABLE ON ALL LASER WELDING MACHINES
Battery Laser Welding Machine
This high-volume laser welding machine has everything to help you scale up production and meet demanding product line requirements (fast welding speed, a large field of view & full robot automation).
The Versa is powered by the same core technology as our high-volume machine, enabling a future-proof investment with seamless transferability from R&D, prototyping, and medium-to-low volume to mass production.
