A leading Tier 1 OEM in the EV battery industry faced a critical problem in their manufacturing process: contamination on battery cell terminals was causing defects during their ultrasonic wire bonding process to create connections between busbars and cells.
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The LXQ-UHP is an ultra-high-power multimode pulsed fiber laser system designed for the most challenging industrial cleaning applications.
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The LXM Series provides flexibility and durability without compromising on precision or speed.
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The Battery Cleaning Workstation is the perfect solution for low-volume production lines or to start a new one quickly. Available for purchase or rental, it provides a smooth transition to a fully automated solution that can keep up with high production rates.
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Meridian is a leader in magnesium die castings. With manufacturing facilities at key locations in Canada, the USA, the UK, Germany, China, and Mexico, they provide automotive OEMs all around the world with lightweight die castings.
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When it comes to making interconnections in the battery module, laser welding is faster than traditional wire bonding methods. With laser technology, the busbar can be welded directly to the cells instead of connected via wires, diminishing by half the number of welds in the module.
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Laser technology is quickly becoming a standard in the EV industry, as electric motor manufacturers need to scale up production, lower their environmental impact, and consistently produce high-quality parts.
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Easy to operate, this workstation is ideal to support your R&D team, develop your laser welding process, and start making small production batches. Our battery and laser welding experts will guide you and help you speed things—even before the workstation is delivered.
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Fully automated or manually loaded, this laser welding machine can be integrated in high volume battery production lines. It can make cell-to-busbar connections for various battery-module and battery-pack designs.
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During the development of their new product, this manufacturer used grit blasting to prepare metal surfaces for a coating process. After they changed their part design, grit blasting caused defects and was no longer suitable.
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