Robot Laser Cleaning Machine
The Robot Cleaning Machine is our most flexible laser cleaning solution. It allows you to benefit from the high-speed of the LXQ-HP laser system and the flexibility of a multiple-axis robot arm. This fully automated solution can process any part geometry as well as complex surfaces with several cleaning and texturing zones. It is designed to run 24/7 while maintaining very low operation costs.
Fume extraction and filtration are integrated with a suction nozzle attached to the robot gripper. It efficiently captures fumes and dust particles generated by the process, hence maintaining the quality and repeatability of laser surface treatments.
Benefits of the Robot Cleaning Machine
Process Complex 3D Parts
The robot cleaning machine is ideal to process complex 3D parts such as engine blocks, transmission cases and wheels. By combining a robot arm with our unique autofocusing capabilities, the positioning of the laser head is greatly simplified, allowing you to apply precise cleaning and texturing patterns.
High Versatility With
Multi-Part Capabilities
The robot cleaning machine is perfectly suited to clean multiple parts within the same robot cell. It is a highly versatile and future-proof solution that allows you to easily add part variants as you start new programs over the years.
Customized for Your Application
The robot cleaning machine is an advanced production tool that can be adapted to your most complex projects. The robot’s reach and number of axes can be adapted to your specifications. Quality control of the treated surfaces can be performed inline with our vision camera and automatic 3D focus adjustments.
Advanced Fume Management
The embedded fume management system ensures the constant quality of the process and the work environment’s safety. In addition to customized nozzle configurations, the temperature and flow in the extraction unit are continuously monitored to detect any issues, ensuring that the operation is 100% safe for your employees.
Designed for the Harshest Environments
The robot cleaning machine is built to offer you peace of mind for the next 10 years. It can operate 24/7 in the harshest industrial environments. It comes equipped with a temperature-controlled IP-54 electrical cabinet and an Allen Bradley or Siemens PLC.
Leading-Edge Expertise
Our team of experts optimize the laser parameters and machine configuration for your application. You get a customized laser process of optimal quality and efficiency based on your cleaning and texturing needs.
Class-1 Laser Safety Rating
Safety is never an option. As a turnkey solution, this automated machine complies with international laser safety standards. It helps you create a 100% safe work environment without requiring personal protective equipment.
Laser Machine Options
Laser Power
The machine is powered by a fiber laser whose power can range from 20W to 500W. A higher power increases the surface treatment speed, allowing you to meet more challenging cycle times.
Dynamic Autofocus
Our on-the-fly autofocusing system automatically adjusts the laser configuration while the robot moves the laser head. In doing so, it compensates for positioning imprecisions, resulting in an unmatched cleaning and texturing quality.
X-Y Vision System
If part positioning variations are important, a vision camera can be integrated in the machine nozzle to compensate for X and Y positioning errors.
HMI Control Panel
The standard HMI control panel provides direct access to laser parameters near the machine. You can:
- Set laser parameters
- Enter the manual operation mode to run validation tests or calibrate the laser
- Display information such as the system status and the operation mode
If you want to add custom features in the HMI, contact us.
Cleaning Quality Validation
Multiple cameras positioned at various angles can validate cleaning results after each operation, making sure the surface is sufficiently cleaned based on your requirements.
For more machine options, contact a Laserax expert.
Technical Specifications
| Category | Specifications |
|---|---|
| Laser Power | 20W, 30W, 50W, 100W, 200W, 300W, 500W |
| Laser Type | Ytterbium-doped fiber |
| Wavelength | 1064 nm |
| Laser Source MTBF | 100,000 hours |
| Laser Process | Laser cleaning, laser texturing |
| Cooling | Air cooling (20W to 300W); water cooling (500W) |
| Power Requirements | 600V 3P / 15-40 AMP |
| Power Consumption | 1.5 kW to 5.8 kW |
| Operating Temperature | 10°C to 45°C |
| Communications | Ethernet/IP, PROFINET, PROFIBUS |
| Multi-Parts Cleaning | Yes |
| Maximum Part Temperature | 450°C |
| Maximum Part Size | Adaptable |
| Part Material | Aluminum, zinc, magnesium, steel, iron (all metals) |
| Part Positioning Tolerance | Cleaning: +/- 3 mm (+/- 70 mm with autofocus) Texturing (engraving): +/- 1 mm (+/- 30 mm with autofocus) |
| Typical Reach | 2 m |
Applications
The robot laser cleaning machine can be configured to remove rust, oxide, paint and various contaminants from metal surfaces (laser cleaning) as well as to texture surfaces prior to subsequent manufacturing steps (laser texturing).
Contact UsAvoid Unnecessary Downtime with Remote Support
Whether you need on-site or remote support, our engineers and laser experts can rapidly identify the cause of your problems, making sure your production operations are up and running in no time. With the machine’s remote functionalities, remote support is secure and always available.
More Laser Product Options
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View Laser WorkstationRotary Laser Cleaning Machine
The Rotary Cleaning Machine is the most efficient laser cleaning solution on the market. It is assisted by a robot arm that fixes parts onto the rotary table while the laser process takes places in the enclosure.
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View Laser MachineDoor Laser Cleaning Machine
The Door Cleaning Machine is a fully automated solution that is simple, compact and easy to integrate in existing robotic cells.
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View Laser SystemLXQ-HP - Fiber Laser Cleaning Systems
The LXQ-HP is the high-power fiber laser system that powers our cleaning machines. This OEM system is optimized to clean and texture metal surfaces and can be integrated into custom solutions.