Battery thermal management is essential in electric vehicles and energy storage systems to regulate the temperature of batteries. It uses cooling and heating systems to maintain temperature within an optimal range, minimize cell-to-cell temperature variations, enable supercharging, prevent malfunctions and thermal runaways, and maximize the battery’s life.
Surface finishing is the process of modifying a surface to improve specific properties, such as corrosion resistance, durability, adhesion, or appearance. The term encompasses a wide variety of processes, including deburring, coating, polishing, and texturing.
While dry ice blasting is praised for its advantages, it also comes with several disadvantages. In this article, we’ll go over the different aspects of dry ice blasting to better understand when it’s worth it, and which alternatives to consider.
Laser power is one of the most important parameters to consider when choosing a laser, as it plays a key role in determining the effectiveness of laser processes. In laser material processing, laser power directly impacts the speed of processes like laser welding, laser cleaning, laser texturing, laser cutting, and laser marking.
Grit blasting and chemical etching are typically used to prepare metals for bonding. However, lasers offer a new, alternative approach that leads to superior bonding quality, increased efficiency, and lower operational costs
Fiber lasers are ideal to engrave metal materials. If you don’t have the right information, choosing the right one will be challenging. But if you are willing to learn just the basics of fiber laser engraving, you can quickly identify the best laser engraver for your application.
Whether you are coating, bonding, welding, or assembling metal parts, surface preparation is essential to ensure the high quality of your product. Failure to do proper surface preparation can lead to quality issues.
Surface preparation is essential to ensure the success of adhesive bonding. It involves optimizing the surface of the substrate for a stronger bond with the adhesive. There are three primary aspects to surface preparation: removing contaminants, roughening the surface, and modifying the chemical composition.
The rotor transfers power from the batteries to the wheels of an electric vehicle. Manufacturing rotors with the latest technologies improves the motor’s efficiency in many ways.
Fiber laser welding is a welding process that uses a laser beam as the heat source. As non-contact tools, fiber lasers are low maintenance and offer fast welding speeds. The laser beam is highly precise and has a low heat input, which minimizes damage to the material
To ensure that e-motors preserve their efficiency over time, manufacturers protect conductive parts from contaminants with epoxy coating. Laser cleaning can be used to remove epoxy before laser welding and to remove contaminants before applying epoxy, ensuring a clean surface in both cases
Laser welding needs to be controlled to detect bad welds and ensure quality. Ensuring good weld quality is getting more challenging, as laser welding is increasingly used for micro welding applications that demand more precision, like battery tab welding in the automotive industry.
